3.5 LITRE CRANK SHAFT PRODUCTION LINE

3.5 LITRE CRANK SHAFT PRODUCTION LINE

Quantity : 1                                                                                                           Price : $2.3 million  loaded on inland trucks

Crankshaft Production Line for mass production of a V-6, 3.5 L Crankshaft. The production line is engineered to produce 1500 crankshafts
per day in (2) 10/hour shifts. The line is able to machine from casting to finish grind. It is CNC controlled and integrated to low profile,
automation. The line has been maintained to the highest standards on a strict schedule. The line is supported with hard and perishable
tooling, spare parts from stock and complete engineering documentation.



OP 20 CNC, Mill, Center, Ream, Mill Pod  Ingersoll CM 16" X 39"

OP 30 CNC, Broach Main Diameter Ingersoll CM 16" X 27"
CNC, Broach Main Diameter Ingersoll CM 16" X 27"

OP 40 CNC, Broach Main Diameter (Finish) Ingersoll CM 16" X 27"
CNC, Broach Main Diameter (Finish) Ingersoll CM 16" X 27"

OP 50 CNC, Rough Mill Pin Diameter (Finish)  GFM 16" X 39"
CNC, Rough Mill Pin Diameter (Finish)  GFM 16" X 39"

OP 60 CNC, Semi Finish Grind Bearing, Post  Landis 5RE-IW 16" X 36"
CNC, Semi Finish Grind Bearing, Post  Landis 5RE-IW 16" X 36"

OP 70 CNC, Semi Finish Mill Pins,
Undercuts, Sidewall GFM 16" X 39"
CNC, Semi Finish Mill Pins,
Undercuts, Sidewall GFM 16" X 39"

OP 80 CNC Broach Spacing Ingersoll CM 16" X 27"

OP 90 Deep Fillet Roll Undercut, Pin & Main
Automation Ingersoll CM 16" X 27"

OP 130 CNC Finish Grind Mains Landis 5RE-IW 16" X 36"
CNC Finish Grind Mains
Post/Flange Landis 5RE-IW 16" X 36"

OP 140 CNC Finish Grind Pin Landis 5RE 16" X 32"
CNC Finish Grind Pin Landis 5RE 16" X 32"
CNC Finish Grind Pin Landis 5RE 16" X 32"
CNC Finish Grind Pin Landis 5RE 16" X 32"


OP 30:
Base Fauvel Lube
Spindle Housing Assembly Hydraulic System
Tool Arbor Housing Assembly Pnuematic System
Gaurds Cutting Arbor
Modicon PLC Indramat Trans-01 Contoller

Cutter Arbor Drive...................................................................................................................................Indramat Servo Motor
Work-Piece Spindle Drive.......................................................................................................................50 H.P Indramat Rac Servo
Hydraulics Motor.....................................................................................................................................10 H.P Pump Motor
Tool Arbor..............................................................................................................................................16.25" Dia X 23.4" Long
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OP 40:
Base Fauvel Lube
Spindle Housing Assembly Hydraulic System
Tool Arbor Housing Assembly Pnuematic System
Gaurds Cutting Arbor
Modicon PLC Indramat Trans-01 Contoller

Cutter Arbor Drive.................................................................................................................................Indramat Servo Motor
Work-Piece Spindle Drive.....................................................................................................................50 H.P Indramat Rac Servo
Hydraulics Motor...................................................................................................................................10 H.P Pump Motor
Tool Arbor............................................................................................................................................16.25" Dia X 23.4" Long
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OP 50:
Automatic Overhead Gantry Loading/Unloading System
GFM CNC Control

Number of Portals......................................................................................................................................................2
Number of Longitudinal Slides...................................................................................................................................2
Number of Milling Heads............................................................................................................................................2

Maximum Workpiece Length..............................................................................................................................910 mm (approx.)
Maximum Sliding Distance of the Moveable Stock..............................................................................................650 mm
Maximum Spacing Distance of the Longitudinal Slide I.......................................................................................892 mm
Maximum Spacing Distance of the Longitudinal Slide II......................................................................................892 mm
Maximum Stroke of the Portal X-Axis (Horiz.)......................................................................................................264 ( 2 x 132)

Maximum Stroke of the Milling Slide, Y Axis (Vertical)........................................................................................264 ( 2 x 132)
Spacing Speed of Longitudinal Slide Rapid Traverse.......................................................................................8000 mm/min.
Portal Speed Rapid Traverse............................................................................................................................8000 mm/min.
Portal Speed Feed............................................................................................................................................0-8000 mm/min.
Milling Slide Speed Rapid Traverse...................................................................................................................8000 mm/min.
Milling Slide Speed Feed..................................................................................................................................0-8000 mm/min.
Machine Length (with noise protection, but without
hydraulic tank and electric cabinets)..5700 mm (approx.)
Machine Width (with noise protection, but without
hydraulic tank and elect. cabinets).............................................................................................................................4000 mm (approx.)

Machine Height (with loading/unloading unit)..............................................................................................................3790 mm
Weight........................................................................................................................................................................26 Tons (approx.)
Installed Power..............................................................................................................................................................116 KW
Milling Motor...................................................................................................................................................................AC Motor
Slide I............................................................................................................................................................................1500 rpm
Slide II............................................................................................................................................................................37 kW
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OP 60:
Landis MPC IIE CNC Control
Landis CNC Diamond Wheel Dresser
Control Gaging Model 2000 Gaging System
(2) Table Mounted Gage Probe Heads
Arobotech Hydraulic Steady Rest
Baladyne Dynamic Auto Wheel Balancing System
Eaton Dynamatic Variable Speed Grinding Spindle Controller
Load Control Inc. Wheel Load Monitoring System
Hydraulic Tailstock
Double Ended Servo Driven Taper Compensation
Servo Driven Axes: Wheel Slide, Workhead Drive, Workhead Quill,
Dresser, RH Taper Compensation, LH Taper Compensation, & Wheel Guard

Maximum Crankshaft Length........................................................................................................................................39" *(PLUS)
Maximum Span of Grinding Wheels, Outside Edge to Outside Edge................................................................................36"
Maximum Crankshaft Swing..............................................................................................................................................16"
Maximum Grinding Wheel Diameter..................................................................................................................................42"
Main Grinding Wheel Motor:........................................................................................................................................50 HP w/
w/Eaton Dynamatic Spindle Motor Drive
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OP 70 :
Automatic Overhead Gantry Loading/Unloading System
GFM CNC Control
Number of Portals...................................................................................................................................................................2
Number of Longitudinal Slides................................................................................................................................................2
Number of Milling Heads.........................................................................................................................................................2
Maximum Workpiece Length.......................................................................................................................................910 mm (approx.)
Maximum Sliding Distance of the Moveable Stock.......................................................................................................650 mm
Maximum Spacing Distance of the Longitudinal Slide I................................................................................................892 mm
Maximum Spacing Distance of the Longitudinal Slide II...............................................................................................892 mm
Maximum Stroke of the Portal X-Axis (Horiz.)...............................................................................................................264 ( 2 x 132)
Maximum Stroke of the Milling Slide, Y Axis (Vertical).................................................................................................264 ( 2 x 132)
Spacing Speed of Longitudinal Slide Rapid Traverse................................................................................................8000 mm/min.
Portal Speed Rapid Traverse.....................................................................................................................................8000 mm/min.
Portal Speed Feed.....................................................................................................................................................0-8000 mm/min.
Milling Slide Speed Rapid Traverse............................................................................................................................8000 mm/min.
Milling Slide Speed Feed............................................................................................................................................0-8000 mm/min.
Machine Length (with noise protection, but without
hydraulic tank and electric cabinets)..........................................................................................................................5700 mm (approx.)
Machine Width (with noise protection, but without
hydraulic tank and elect. cabinets)............................................................................................................................4000 mm (approx.)
Machine Height (with loading/unloading unit)............................................................................................................3790 mm
Weight.......................................................................................................................................................................26 Tons (approx.)
Installed Power...............................................................................................................................................................116 KW
Milling Motor...................................................................................................................................................................AC Motor
Slide I.............................................................................................................................................................................1500 rpm
Slide II.............................................................................................................................................................................37 kW
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OP 80 :
Base Fauvel Lube
Spindle Housing Assembly Hydraulic System
Tool Arbor Housing Assembly Pnuematic System
Gaurds Cutting Arbor
Modicon PLC Indramat Trans-01 Contoller  
Cutter Arbor Drive.................................Indramat Servo Motor
Work-Piece Spindle Drive................................................................................................................................50 H.P Indramat Rac Servo
Hydraulics Motor..............................................................................................................................................10 H.P Pump Motor
Tool Arbor........................................................................................................................................................16.25" Dia X 23.4" Long
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OP 130 :
Landis MPC IIE CNC Control
Landis CNC Diamond Wheel Dresser
Control Gaging Model 2000 Gaging System
(2) Table Mounted Gage Probe Heads
Arobotech Hydraulic Steady Rest
Baladyne Dynamic Auto Wheel Balancing System
Eaton Dynamatic Variable Speed Grinding Spindle Controller
Load Control Inc. Wheel Load Monitoring System
Hydraulic Tailstock
Double Ended Servo Driven Taper Compensation
Servo Driven Axes: Wheel Slide, Workhead Drive, Workhead Quill,
Dresser, RH Taper Compensation, LH Taper Compensation, & Wheel Guard
Maximum Crankshaft Length...............................................................................................................................................39" *(PLUS)
Maximum Span of Grinding Wheels, Outside Edge to Outside Edge.......................................................................................36"
Maximum Crankshaft Swing.....................................................................................................................................................16"
Maximum Grinding Wheel Diameter.........................................................................................................................................42"
Main Grinding Wheel Motor:................................................................................................................................................50 HP w/
w/Eaton Dynamatic Spindle Motor Drive
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OP 140:
Landis MPC IIE CNC Control
Landis CNC Diamond Wheel Dresser
Control Gaging Model 2000 Gaging System
Baladyne Dynamic Auto Wheel Balancing System
Eaton Dynamatic Variable Speed Grinding Spindle Controller
Load Control Inc. Wheel Load Monitoring System
Variable Speed Crankheads
Automatic Radial Indexing
Automatic Work Rest & Positioner
Trabon Automatic Lube System
Servo Driven Axes: Wheel Slide, Workhead Drive, Dresser, Table, Wheel Guard
Electrics: Voltage: 480, Phase: 3, Cycles: 60
Maximum Crankshaft Length.................................................................................................................................................32"
*May be greater than..39"
Maximum Crankshaft Swing...................................................................................................................................................16"
Maximum Grinding Wheel Diameter.................................................................................................................................42"x2"Wx12.05"
Hydraulic Rapid Infeed............................................................................................................................................................5"
Main Grinding Wheel Motor...................................................................................................................................................30 HP
w/Eaton Dynamatic Spindle Motor Drive



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AA98/040110-N
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